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SBES News Archive 2005

For further information on any news stories please contact Peter Swan at SBES. +44 1737 226622 or email peter.swan@sbes.co.uk

December 2005: Solvay Installs High-Tech Loner Worker System...>>>
November 2005: Applied Biosystems Ensures Health and Safety...>>>
October 2005: SBES Announces Deal to Supply Safety Systems at Lakeland...>>>
July 2005: Battery Manufacturer Boosts Health & Safety...>>>
June 2005: Red Bull Racing Takes Pole Position on Safety...>>>
June 2005: Steely Determination to Safeguard Workers with SBES LifeSaver...>>>
April 2005: World first for SBES at Safety & Health Expo 2005>>>
April 2005: SBES LifeSaver Installed in International Technology Centre for BP...>>>
April 2005: Government Pledges to Get Tough on Bosses ...>>>
February 2005: World first intrinsically safe Ex-rated LifeSaver...>>>

solvay sbesDecember 2006
SOLVAY INSTALLS HI-TECH LONE WORKER SAFETY SYSTEM AT UK HQ

SOLVAY SPECIALITY CHEMICALS LTD, part of the global chemical and pharmaceutical giant Solvay Group, has installed an SBES LifeSaver system at one of its UK sites at Northwich, Cheshire.

The works at Northwich is home to the production of Coated Precipitated Calcium Carbonate, a performance bulk filler, and the workforce at this location work extended hours, often isolated from colleagues and over a large site area.

Ged Cassidy, production manager at the site, explains the necessity for the new state of the art system:

“We operate a 24-hour, seven-days-a-week production plant, and we required a system with the ability to raise the alarm if an operator needed assistance, especially on weekends and nights when there is a limited number of people on the site.

“The operators often work remotely for extended periods of time, over a large-area, three-storey plant, and we needed a system that could automatically summon help quickly and accurately in the event of an emergency situation. The SBES system is now an integral part of our emergency procedures.”

The SBES LifeSaver system at Solvay covers eight zones, which allows workers carrying the personal alarm transmitters to move anywhere within the premises and be within range. The small personal alarm transmitter can be activated either manually or if tilted beyond a tilt and time limit, and as well as setting off a loud alarm at the central panel, it is set with Auto Dialler to call preset phone numbers when activated, and to continue to call down the list of numbers until a message is confirmed received.

Peter Swan, managing director of SBES, adds: “The SBES LifeSaver is ideal for installation in factory environments such as this one. It is a completely flexible system, with the customer determining the scope of the functionality within a site. A network of help points and transmitters can be hardwired into the customer’s site infrastructure and forms a roaming system so workers can move from area to area and still be supported by the full safety system, with transmitters able to be activated in a 300m range.”

LifeSaver’s highly visible Help Points are easily activated by anyone in trouble and are offered in break-glass or push-button versions, a ceiling-mounted pull-cord style and a splash-proof model. Typically, a central control panel lies at the heart of the system, which can be situated in any operational control area such as a security office or reception area and these are capable of a visual and audible alarm. Upon activation of a Help Point or Lone Worker transmitter an alarm signal is sent to the Control Panel and this immediately shows the controller the exact location of the incident by indicating which Help Point or Lone Worker tilt alarm has been triggered.

There is also the option of having SBES LifeSaver automatically page relevant appointed safety personnel informing them of the incident location and setting up SMS alert text messages to mobile phones and networked PC alert messages. Alarm alerting options offered with the SBES LifeSaver include local area paging, auto-dialler to telephone numbers and beacon sounders or a combination of any of these.

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applied sbesNovember 2005
APPLIED BIOSYSTEMS ENSURES HEALTH & SAFETY WITH LONE WORKER ALARMS

APPLIED BIOSYSTEMS, The global life sciences company, has invested in some state-of-the-art lone worker safety systems for its bulk chemical manufacturing facilities in Warrington, Cheshire.

The seven MICRO LifeSaver systems from SBES have been installed at Applied Biosystems’ two Warrington facilities, where scientists and manufacturing workers work in large laboratories and are often isolated from colleagues or working outside office hours.

Bobbie Howarth, Applied Biosystems’ Environmental Health and Safety Advisor, explains why she chose to specify the SBES LifeSaver systems:

“There are many lone worker alarms on the market which rely on radio frequencies, but we have areas on our premises which have black spots making most alarms inadequate for use. Further to the risk assessment the SBES LifeSaver system met all the criteria: each unit features auto-dialling to four preset phone numbers, and can be activated either manually or when tilted beyond a set tilt and time limit. They are also simple to use for our employees.”

“Up to 14 workers can use the system at any one time and it has been received with unanimous approval not least for the peace of mind it has given our staff.”

The MICRO SBES Lifesaver system has been designed for smaller sites or companies. Each MICRO SBES LifeSaver accommodates two ‘Lone Worker’ wire-free alarm transmitters. Worn in belt-clip form, the wireless transmitter can be triggered manually or automatically and when activated the transmitter sends a signal indicating the wearer’s location.

Alarm alert options offered with the SBES LifeSaver MICRO systems include local area paging, auto-dialler to four or ten telephone numbers, SMS texts and beacon sounders or a combination of any of these. Each system is supplied complete including installation, training and documentation. Optional pagers and beacon sounders can be added at very low cost and an optional rechargeable battery back-up unit will operate the system for at least eight hours in the event of power failure.

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October 2005
SBES ANNOUNCES DEAL TO SUPPLY SAFETY SYSTEMS AT LAKELAND LTD

SBES has completed a deal to supply and install its LifeSaver lone worker safety alarm system at the Kendal distribution centre of Lakeland Ltd, the nationwide homewares retail and mail order company.

Lakeland’s distribution hub in Kendal is a vast site comprising high-bay warehousing, and often stock picking operatives, fork lift truck drivers and maintenance staff work outside office hours and isolated from colleagues.

Marc Harrison, Lakeland’s facilities manager, explains the need for a lone worker safety system:

“Stock picking involves working at heights and in hidden areas of an enormous warehouse, often into the night when there are fewer other staff around. Also our maintenance staff work with some heavy machinery and are even required to access the roof regularly. It is therefore important that we supply them with the most high tech safety equipment, and an alarm system that notifies security if they are in trouble is an important investment.”

SBES has supplied a LifeSaver system with the SBES lone worker transmitters covering the whole warehouse area including stairs and roofs. Workers carry a small personal alarm transmitter, which can be activated either manually or if tilted beyond a tilt and time limit.

About the system

The SBES LifeSaver is a completely flexible system, with the customer determining the scope of the functionality within a site. A network of SBES receiver modules are hardwired into the site infrastructure and forms a roaming system so workers can move from area to area and still be supported by the full safety system.

Highly visible Help Points can be added to the system and are easily activated by anyone in trouble and are offered in break-glass or push-button versions, a ceiling-mounted pull-cord style and a splash-proof model. Typically, a central control panel lies at the heart of the system, which can be situated in any operational control area such as a security office or reception area and these are capable of a visual and audible alarm. Upon activation of a Help Point or Lone Worker transmitter an alarm signal is sent to the Control Panel and this immediately shows the controller the exact location of the incident by indicating which Help Point or Lone Worker tilt alarm has been triggered with its location.

There is also the option of having SBES LifeSaver automatically page relevant appointed safety personnel informing them of the incident location and setting up SMS alert text messages to mobile phones and networked PC alert messages. Alarm alerting options offered with the SBES LifeSaver include local area paging, auto-dialler to telephone numbers and beacon sounders or a combination of any of these.

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rayovacJuly 2005
BATTERY MANUFACTURER BOOSTS HEALTH & SAFETY

Rayovac Europe Ltd, the world’s leading manufacturer of hearing aid batteries, has chosen a MINI SBES LifeSaver system to protect workers in a coating operation at its manufacturing plant in Washington, Tyne & Wear.

The plant employs 150 people in the production of ‘Zinc Air’ hearing aid batteries. This works through a unique construction that utilizes oxygen from outside the battery to react with the zinc producing energy which powers the hearing aid.

A safety review by The Health & Safety Committee and Human Resources team at Rayovac identified a potential risk for an operator working separately from his supervisor and co-workers in a process using solvents. The review concluded that in the event of him falling ill or suffering an accident, the other workers would not be immediately aware of his condition.

The MINI SBES Lifesaver system has been designed for smaller sites or companies and consists of a personal transmitter worn by the employee and a control panel. The transmitter can be triggered manually or by a tilt sensor, and sends a signal via the control panel to the worker’s supervisor through his personal pager. The company also specified a second transmitter for use in the site’s warehouse, which operates through the same control panel.

Michael Oliver, Plant Engineer at Rayovac, explained: “SBES LifeSaver met all our requirements for a safety monitoring system that was flexible, reliable and cost effective.”

The SBES LifeSaver MINI accommodates up to four ‘Lone Worker’ wire-free alarm transmitters, up to eight installed ‘Help Points’, or a combination of these as required.

Worn in belt-clip form, the wireless transmitter, can be triggered manually or automatically and when activated the transmitter sends a signal indicating the wearer’s identity and location.

The highly visible Help Points are easily activated by anyone in trouble and use wire-free transmission with a 300m range for easy installation and relocation. They are offered in break-glass or push-button versions, a ceiling-mounted pull-cord style and a splash-proof model.

Alarm alert options offered with the SBES LifeSaver MINI and MICRO systems include local area paging, auto-dialler to four telephone numbers and beacon sounders or a combination of any of these. A battery back-up facility is also available.

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red bull racingJune 2005
RED BULL RACING TAKES POLE POSITION ON SAFETY

Red Bull Racing, the Formula One motor sports company, has chosen the SBES LifeSaver lone worker protection system to safeguard staff at its technical site and offices in Milton Keynes.

The SBES LifeSaver system was originally installed in one of the site’s two buildings and comprised one central control panel situated in the main reception area and four wireless personal alarms.

Following a successful trial, Red Bull Racing, decided to double coverage of the SBES LifeSaver to include the other building and specified three more personal alarms.

The personal transmitters are worn clipped onto the belt or overalls and are picked up by the staff member when he or she begins a period working alone or isolated from colleagues. The units are designed to summon immediate aid in the event of illness or injury either through manual activation or via a tilt sensor that triggers if the wearer moves more than 45 degrees from the upright position. A programmed time delay and audible and vibration alarm prevents accidental activation.

Following a risk assessment it was decided that key personnel at the site, which employs about 360 people in total, would benefit from an increase in safety monitoring because many day-to-day tasks involve periods of working alone or out of hours.

The company decided to permanently allocate four of the personal alarms to workers employed in machine processes in the fabrication area and the test area, one alarm was located in the refueling area and another covers a fourth machine area some distance from other workers where it might be some minutes before an injured operator was discovered.

Ian Prior, Manufacturing Systems and Safety Manager for Red Bull Racing, a subsidiary of the energy drinks brand, commented, “I saw the system at the Safety and Health Expo and thought that it seemed to meet our needs perfectly. The Red Bull brand is all about living life to the full and helping people fulfill their goals, and that clearly embraces protecting the welfare of employees.

“The company takes its role as an employer very seriously and sees no conflict between taking safety seriously and having fun. It also makes good business sense; motor racing is intensely competitive and we can’t compete effectively if our people are off sick or missing due to accidents.”

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William HareJune 2005
STEELY DETERMINATION TO SAFEGUARD WORKERS WITH SBES LIFESAVER

When the UK’s leading independent steel fabricator William Hare Ltd carried out a safety assessment on workers operating cutting and drilling equipment, the assessors identified that the location of the equipment in booths separating them from other workers could pose a risk and delay first aid by vital seconds in the event of an accident or fall.

However, the company found the ideal solution in the SBES LifeSaver MICRO system which equips each of the machine operators with a personal wireless transmitter that automatically activates an audio and visual alarm system if the user tilts more than 45†. It is therefore capable of summoning help in the first vital seconds of a fall or the user becoming unconscious. The system can also be programmed to summon help via phone messages or pagers.

The SBES LifeSaver MICRO system represents an advanced refinement of safety systems that are given total priority at the California Works in Bury, Lancashire, where the company’s outstanding safety regime has previously earned a gold award from RoSPA.

General Manager of the works Bob McLellan explains: “The board of directors takes safety very seriously and insists on a policy of zero compromise in our working practices; regardless of cost or other factors safety always comes first. In fact our CEO personally visits the workshops on a regular basis to ensure that the safety procedures are being followed.

“Our machine operators are not ‘lone workers’ in the true sense of the term, and our operating procedures ensure they are in contact with their colleagues every few minutes, but the booths where they work make it impossible to maintain constant visual contact and we wanted to ensure that in the event of an incident or injury, immediate assistance could be summoned. The SBES LifeSaver system does just that – activating an audio and visual alarm – and we’ve proved its effectiveness with regular tests.”

William Hare is the UK's premier independent structural steelwork contractor serving the UK and overseas markets. The company operates in all the major structural market sectors including oil & gas, LNG, petrochemical, pharmaceuticals, power, nuclear, civil, bridgework, airport, infrastructure, commercial and retail developments.

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April 2005
WORLD FIRST FOR SBES AT SAFETY & HEALTH EXPO 2005

The proposed change to the law on corporate manslaughter has put health and safety high on the boardroom agenda and gives bosses an extra reason to visit stand C73 in Hall 9 at the Health & Safety Expo 2005, where SBES Ltd will be showcasing its range of lone worker safety systems.

The SBES LifeSaver lone worker protection system is designed to summon immediate aid in the event of injury and illness. The system is hardwired into a building’s infrastructure and includes help points, control panel and wireless personal transmitters that are worn in belt-clip form and are activated either manually by the user or automatically when triggered by a tilt sensor.

SBES has now achieved a world first in launching a personal emergency transmitter unit that is Ex-rated for use in explosive atmospheres and hazardous locations in industries including oil and gas, chemicals manufacturing and food production.
The new Ex-rated LifeSaver equipment will be on show alongside the recently launched MINI and MICRO LifeSaver systems that are designed to offer the same level of protection for smaller numbers of workers on fixed sites or single worker sites.

The SBES LifeSaver MINI system accommodates up to four ‘Lone Worker’ wire-free alarm transmitters, up to eight installed ‘Help Points’, or a combination of these. It provides a simple and fail-safe means for help to be summoned rapidly in the event of a problem anywhere around the site.

The new SBES LifeSaver Micro system introduces the same high level of personal protection to one-man operations. It incorporates a tilt unit to send an automatic alarm signal via an auto-dialler to four telephone numbers, pager or beacon sounder, and the price from around £1000 includes installation, training and documentation.

For more information on the Ex-rated intrinsically safe SBES LifeSaver unit or the range of other lone worker protection systems developed by SBES call 01737 226622.

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April 2005.
SBES LIFESAVER INSTALLED IN INTERNATIONAL TECHNOLOGY CENTRE FOR BP

World leading lubricant specialist, BP, has chosen SBES’ Ex-rated lone worker safety alarm system for installation at its Technology Centre.

The Technology Centre is the main source of development for the world wide BP lubricant business, supporting the most comprehensive range of lubricants and related products, with a portfolio that includes Castrol, BP, Duckhams, Aral and Veedol. The group also supplies lubricant and technical support to motorsport teams such as BMW Williams F1.

There are over 200 employees at the site in Whitchurch Hill, Pangbourne, and they frequently need to work alone in laboratories, testing bays, performing general maintenance and service work around the site or taking fuel deliveries. Much of this work takes place outside normal working hours, but the SBES LifeSaver system ensures that in the event of an accident or health problem they can get instant assistance on a 24/7 basis.

The BP site occupies 21 buildings over 35 acres and it required an advanced ‘roaming’ alarm system. BP needed a system which was intrinsically safe and Ex-rated so that it could be used across the whole site, and which would be safe in areas where potentially dangerous and volatile materials are used or stored, such as engine test areas and laboratories. The SBES LifeSaver is the only Ex-rated safety system, and offered the flexibility and functionality required by BP. Unlike other safety systems, the SBES Ex LifeSaver identifies the specific location where assistance is needed, not just the building, and the workers equipped with Ex-rated personal transmitters have the flexibility to move from building to building and still be protected.

SBES has supplied 35 Ex-rated personal alarm units, and the number of alarms available to personnel can be expanded for the future, virtually without limit. The company also supplied a central control panel installed in the site’s reception area, which is manned 24/7. Each relay station is hardwired to the system while the personal units are wire free and worn in belt clip form by the individual. The personal alarms can be activated manually or are tilt-activated in case of emergency. A manual delay mechanism enables the user to access difficult areas, which may mean lying down for a few minutes, without triggering the alarm.

SBES worked closely with BP’s own maintenance staff on installation of the system after BP performed a risk assessment survey to find out which areas needed protection. As a result of the survey all laboratories and engine testing areas were allocated personal alarms, which are positioned on wall brackets at the entrance to each room to be used by lone workers for the duration of his or her shift.

Archie Cuthbert, Health and Safety Manager at BP’s Pangbourne site explains: “We’ve been testing the system and it is everything SBES said it would be.

The health, safety and security of everyone who works for us is critical to the success of our business and we have developed a zero tolerance policy: no accidents, no harm to people, and no damage to the environment.

“BP looked at a range of systems before choosing the SBES Ex-LifeSaver and we found that this one gave us the benefit of being able to identify exactly where someone is so we can react to an emergency quickly and effectively. In a serious incident saving even seconds can be vital in saving lives, and the SBES LifeSaver has significantly enhanced the protection for our workforce.”

SBES Ltd, Managing Director, Peter Swan commenting on the contract, said: “BP has won awards for its stringent safety policies and active HSE culture, and places the highest priority on health and safety issues, so it is extremely rewarding that the SBES LifeSaver system we have worked so hard to develop has been selected.”

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April 2005.
GOVERNMENT PLEDGES TO GET TOUGH ON BOSSES

Company bosses who neglect their responsibilities to lone workers by failing to provide them with adequate personal safety monitoring could face prison if legislators have their way, warns safety specialist SBES Ltd.

In addition to the Government’s pledge to get tough on corporate manslaughter a private member’s bill currently going through Parliament wants individual board directors to be made responsible for health & safety, and take the personal consequences if they fail their workers.

Employers already have to comply with various statutes (the Health and Safety at Work Act 1974, the Workplace (Health Safety and Welfare) Regulations 1992 and the Management of Health and Safety at Work Regulations 1999) and according to the Health and Safety Executive the employer “has a duty to assess and manage risks by taking steps to avoid or control where necessary.” The government’s position on the subject is already clear with regards to worker safety but in the future it will be easier to prosecute employers who do not provide suitable safety systems on a day to day basis and in case of emergencies.

Lone workers are potentially at greatest risk but could be protected from death or debilitating injury by the investment of a few hundred pounds per worker according to SBES which has pioneered the advanced SBES LifeSaver system that provides a safety alert within seconds of a worker’s fall or collapse. Those seconds can make the difference between life and death says SBES MD Peter Swan.

He explains: “Current legislative requirements state that in order to fulfill their duty of care to employees, employers must assess the risk all workers are exposed to. They must take measures to mitigate these risks as well as put in place emergency procedures.

“The new legislative moves may place the responsibility for safety with individuals, and that could mean heavy fines or prison for company bosses.”
Lone or solitary working has become increasingly common in the past few years with the advent of increasingly interactive communication technology and increased mobility.

Lone workers are classed as employees who work without direct supervision on or off site, either some or all of the time. Lone workers include people traveling for work, people working on fixed sites on their own, people working outside normal hours and people working off site performing contract work.

Dangerous work is often performed by lone workers, for example in electrical roadside repair, in computer and service rooms of buildings, in factories and a wide range of day-to-day work, and yet it is an employer’s duty to ensure that employees who work alone are not subject to any residual risk compared to ordinary workers.
The current level of worker deaths per year illustrates that some employees are unaware of the issues surrounding worker protection, says Peter Swan.

“Although many employers are well aware of their duty of care to protect people on site, it seems they are less aware of their responsibility to solitary or lone workers and could be failing in their duty of care,” he said.

“Some employees suppose there is a dichotomy between protecting workers and running a successful business and hold that cost is a barrier to offering adequate protection, yet if current legislation goes through it will be much easier to prosecute employees for negligence resulting in accident or death and bosses could end up paying out much more in the long run.”

Some companies provide workers with mobile phones for use in the event of an accident of emergency and to mitigate risks to employees but according to Peter Swan, this may still not go far enough in providing workers with adequate personal protective equipment (ppe).

“This is not adequate protection if it turns out that the worker is unable to get a signal or cannot get through or is not in a position to be able to make a call,” he said. “Some companies try to mitigate the risks to lone workers by sending workers out in pairs, even if the job could easily be performed by one person alone. This means that the company is paying two people to do one job, yet it still does not mean adequate protection in an emergency.” Peter Swan realised that there was a dearth of companies using technology in such a way as to provide personal emergency response that was fast and effective whilst working on a risk assessment with the British Safety Council at a prestigious London financial institution. He found that the procedures in case of sudden illness or injury were inefficient and costly.

He then had the idea to develop a bespoke system that automatically alerts a worker’s line manager or colleagues in the event of an emergency and uses satellite technology to pinpoint the exact location and went on to invent an integrated range of products fulfilling every area of personal emergency response, at any time or location and even on the move

There are four distinct products covering all applications. The SBES ‘LifeSaver’ system is a bespoke product which protects staff or customers in fixed sites. The SBES ‘Protector’ system is a lightweight portable system for employees who move from one site to another. The SBES ‘Tracer’ is for vehicle based staff and provides lone worker protection, in or out of the vehicle, as well as a vehicle tracking system. The SBES ‘Responder’ is a personal alarm system carried in a bag for individuals undertaking potentially hazardous activities whether in the work place or pursuing a leisure activity.

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February 2005.
WORLD FIRST INTRINSICALLY SAFE EX-RATED LIFESAVER TRANSMITTER LAUNCHED BY SBES

Lone worker protection specialist SBES Ltd has achieved a world first in launching a personal emergency transmitter unit that is intrinsically safe and Ex rated for use in explosive atmospheres.

The Ex-rated wireless unit is part of the LifeSaver system and enables workers operating in hazardous locations in industries including oil and gas, chemicals manufacturing and food production, to enjoy the full protection of the system that summons immediate aid in the event of injury or illness. It can also operate as part of other self-contained SBES systems for protecting workers travelling to different Ex-rated locations and providing service support.

The SBES lone worker wire-free alarm transmitters are worn in belt-clip form and are activated either manually by the user or automatically when triggered by a tilt sensor if the unit moves from a vertical position because the wearer has fallen or been rendered unconscious. Time-lapse operation and a reset facility prevent the unit being activated accidentally.

From June 2006 all electrical and mechanical equipment installed in potentially explosive atmospheres in Europe must be ATEX compliant (under the ATEX directive 94/9/EC) and must bear the Ex mark and CE marking. Manufacturers must design and test components to prevent or minimise the risk of explosion and must consider every possible electrical or non-electrical source of ignition.

SBES chief executive officer Peter Swan explains that gaining an Ex rating for the personal transmitter unit involved innovative changes to the device to meet the stringent testing and certification requirements. He says: “We had identified a demand for an intrinsically safe unit through analysis of the market and discussions with our clients in key industries, where operating in hazardous environments and potentially explosive atmospheres is a fact of life. The new Ex personal LifeSaver unit extends protection to those workers who are potentially at greatest risk, and enables employers to fulfil their duty of care obligations.”

The SBES LifeSaver system consists of a central control panel and a range of activation products. Highly visible ‘Help Points’ in different zones can be activated by workers in trouble using emergency pull cords, and wall-mounted pushbutton or ‘break-glass’ units which are used in addition to the Lone Worker wire-free alarm transmitters.

In the fully integrated system, alarm activation instantly sends a visual and audible signal of the incident location to the control panel and simultaneously pages first-aiders with the information. The system is also capable of sending SMS text messages to mobile phones and activating networked PC alert message.

There is no limit to the number of Help Points and Lone Workers and the system allows for programming an unlimited number of zones. A rechargeable battery back-up keeps the system fully operational for a minimum of 8 hours in the event of a power failure.

For more information on the Ex-rated intrinsically safe LifeSaver unit or the range of other lone worker protection systems developed by SBES call 01737 226622.

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  +44 (0) 1737 226622 | info@sbes.co.uk